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Real natural latex bedding is expensive because it has to go through many complicated production processes, each process has its own precision control points.

  1. Natural latex tapping

    Each rubber tree can only be collected once a day. Must carry out collection during the time period before the sun rises every day, and the control of time will be closely related to the quality of latex.

  2. Loading after collected

    Latex should be loaded into the latex collecting vehicle quickly in a limited time. Otherwise, high temperature and solar irradiation will lead to latex solidification, which will affect the quality of latex.

  3. Screening of raw materials, and processing concentration

    Latex needs to be shipped to the processing plant when latex collection is completed. After screened natural latex, our factory only the selects first quality latex as the raw material for production. It can be used in the production of latex bedding after purified, removed impurities and concentrated.

  4. Qualitative stability of natural latex

    Natural latex should be stored in special mechanical memory before production. Let it be qualitative, otherwise, the latex products produced are very unstable.

  5. Mixed the raw materials to forming the raw liquor

    Natural latex needs to be added with some natural foaming agents in order to foam and production, that just as we make steamed bread, we need yeast to make it. The price difference of distinct foaming agents on the market is nearly 10 times. Our factory chooses the best chemical agents to keep the pure natural properties of products.

  6. Main production process

    the raw latex liquor will be poured into various bedding models after the machine granules are foamed and heated ,and heating and forming at high temperature. The whole process is like steaming steamed bread at home. Formed latex bedding will be cleaned, dehydrated, heated and dried. The temperature and time of drying directly determine the service life of latex products. Our factory chooses machinery are imported from Germany to ensure the accuracy of temperature control and better product life.

  7. Pressure testing and quality inspection

    Latex products need to undergo pressure testing after production , achieve the best use of products by virtue of strict quality inspection.

  8. Pruning and packaging

    because latex bedding is natural latex foam, its internal molecular structure and activity are different from chemical latex. So the finished product will not be as neat as the chemical latex. It needs to be slightly trimmed manually before it packaging and sales.

Latex bedding is the preferred product for shopping in Thailand, it is made of natural latex foaming material .How is it produced?

There are two main processes in the world, one is the TALALAY, the other is DUNLOP. Latex pillows that adopts TALALAY process have the advantages of better elasticity and air permeability. However, the process is more complex, the cost is higher, and it is more difficult to develop new products. The products that adopts Dunlop process have the advantages of low cost, efficient and fast development etc, so Dunlop become the choice of most factories, but my factory chooses the TALALAY process to ensure that the products can reach a higher level.